NEWS

How Ben & Jerry's says goodbye to GMOs

Terri Hallenbeck
Free Press Staff Writer
Brenda Noyes loads toffee bars into a chunk feeder that mixes the candy into coffee ice cream on Line 1 at the Ben & Jerry's factory in St. Albans. The iconic Vermont brand said farewell to Health Bar toffee in favor of a new toffee source that is non-GMO.
  • Ben %26 Jerry%27s re-sourcing some 110 ingredients to be non-GMO%2C Fair Trade certified
  • Soy lecithin and corn syrup are the most common genetically modified ingredients in ice cream
  • Coffee Toffee Bar replaces popular Heath Bar Crunch to some dismay
  • Some call for a boycott of Ben %26 Jerry%27s and Keurig Green Mountain coffee%2C for GMA association

ST. ALBANS – A Ben & Jerry's factory worker feeds chunks of chocolate-covered toffee into an augur, which funnels them into a stream of coffee-flavored ice cream. The newly blended confection is then dolloped into pint containers labeled "Coffee Toffee Bar Crunch."

What's rolling off the production line in St. Albans is an old flavor with a new name and new ingredients as the iconic ice-cream maker transforms all of its 50 flavors to non-genetically modified ingredients and Fair Trade certification.

"It's no longer Heath bar," notes Ben & Jerry's spokeswoman Kelly Mohr of the coffee crunch motoring through the automated assembly line in front of her.

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The Heath Toffee Bar that was once a central ingredient of the popular "Coffee Heath Bar Crunch" had to go. To meet the non-GMO and Fair Trade standards, Ben & Jerry's had to find new sources for some 110 ingredients that go into the chunky, funky flavors, no small change for a company that throws "Everything but the…" into its ice cream.

"We felt like this was something Ben & Jerry's ought to be a leader on," said Chris Miller, Ben & Jerry's social mission activism manager.

New Ben & Jerry's “Coffee Toffee Bar Crunch” rolls off Line 1 at their factory in St. Albans.

As Vermont's new law requiring labeling of food containing genetically modified organisms shows, interest in GMOs, or the lack of them, is hot. A growing number of image-conscious companies, including Burlington-based Lake Champlain Chocolates, are looking to go non-GMO.

Genetically modified organisms are plants or animals whose makeup has been altered to produce a new combination of genes and traits that nature is unable to produce. The process is commonly used in corn, soybeans and cotton to make them resistant to herbicides or cause them to produce pesticides. Some people fear GMOs pose a danger to humans and the environment while the U.S. Food and Drug Administration maintains genetically modified products are materially no different.

For Ben & Jerry's, the non-GMO changeover comes with some risk. Committed consumers of flavors containing Heath Bar Crunch have spewed negative comments in online forums over alterations to their favorite flavors.

The move, however, puts Ben & Jerry's back in the good graces of a growing GMO-opposition movement, which now sees the quirky ice-cream maker as a leading supporter. Just two years ago, Ben & Jerry's owner Unilever spent more than $450,000 to try to defeat the California GMO labeling ballot initiative, and Ben & Jerry's took heat for it from GMO opponents. Less than a year later, Ben & Jerry's announced plans to go non-GMO.

"I would say they're definitely on the cutting edge," said Ken Roseboro, editor/publisher of the national Non-GMO Sourcebook, a manual that helps food producers find GMO-free ingredients.

Fresh 'Coffee Toffee Bar Crunch' rolls out of Line 1 at Ben & Jerry's factory in St. Albans, a flavor that now sources non-GMO ingredients.

EARLIER: How Ben & Jerry's says goodbye to GMOs

Ben & Jerry's move is already helping to affect the supply of non-genetically modified ingredients, Roseboro said, as an Oregon cherry producer that supplies ingredients for Cherry Garcia switched from genetically modified beet sugar to cane sugar to retain Ben & Jerry's as a customer.

Ben & Jerry's was also a leading supporter as Vermont legislators this year passed a law that could make the state the first in the nation to require labeling of genetically modified foods. Miller, the company's social mission guru, was recently in Oregon to help strategize with the pro-labeling movement there and conducted a workshop in Vermont to help other companies interested in sourcing non-GMO ingredients. Ben & Jerry's is slated to unveil a new flavor at a Burlington rally Monday to support the state's fund to fight a lawsuit filed last week against the law.

Despite those efforts, some opponents of GMOs argue consumers should boycott Ben & Jerry's. Unilever, the multi-national food company that bought Ben & Jerry's from Ben Cohen and Jerry Greenfield in 2000, is a member of the Grocery Manufacturers Association, the group that last week sued Vermont over the GMO labeling law. The Organic Consumers Association called for a boycott of all GMA members over the lawsuit. Keurig Green Mountain, the Waterbury-based coffee roaster, is also a member and boycott target.

Will Allen is the manager of Cedar Circle Farm in Thetford, a policy board member with the Organic Consumers Association and a founder of Vermont's Right to Know Coalition that pushed for the labeling law, with help from Ben & Jerry's. He said he would boycott Ben & Jerry's and Keurig Green Mountain products, even as he called Ben & Jerry's a "significant contributor" to the Vermont labeling effort and appreciates Keurig Green Mountain's organic coffee.

"I want them to do more," Allen said. He'd like to see Ben & Jerry's using milk from cows that are fed non-GMO corn and for Keurig Green Mountain to go all Fair Trade certified. "I think they have the opportunity to be heroic."

Brenda Noyes examines some fresh Coffee Toffee Bar Crunch that just came off Line 1 as a team at Ben & Jerry’s factory in St. Albans readies for a run of the flavor that now sources non-GMO ingredients.

Dave Rogers, who recently retired as policy adviser with the Northeast Organic Farming Association of Vermont and worked with Allen in the push for Vermont's labeling law, disagrees.

Of Ben & Jerry's, he said, "I give them credit for going to Unilever and saying, 'If you care about this product, you'll let us do this.' I don't put Ben & Jerry's and Unilever in the same box."

Of Keurig Green Mountain, he said the company has a good reputation though he hopes it will reassess its membership in the Grocery Manufacturers' Association. "It would be good if the shareholders got hold of them and said, 'We don't like this.'"

Keurig Green Mountain is re-evaluating whether to renew its annual membership as it does every year, said spokeswoman Sandy Yusen, though she declined to say it was because of the labeling lawsuit. She noted that the company's coffee beans contain no GMOs.

"Like many organizations, we are working to fully understand the complexities of this issue," Yusen said. "We have a deep appreciation for the care and concerns consumers have about the products they consume and their desire to have information about the sourcing and production of these products."

Ben & Jerry's, on its website, encourages customers to contribute to Vermont's fund to fight the legal challenge of the new law.

"Judge us by what we're doing," Miller said

New packaging for Ben & Jerry's 'Coffee Toffee Bar Crunch' touts non-GMO ingredients.

What they're doing

When Gov. Peter Shumlin signed Vermont's GMO labeling bill into law in May, he invited Ben & Jerry's Chief Executive Officer Jostein Solheim to speak. Solheim brought free ice cream, all of it non-GMO.

Though the company is owned by Unilever, it has a unique relationship with the mothership, Miller said. Ben & Jerry's maintains its own board of directors and the acquisition agreement allows the company independence to continue its social mission. Unilever has done nothing to prevent its Vermont offspring from rabble-rousing in the non-GMO movement.

Ben & Jerry's is about 40 percent of the way, or through 14 of its more popular flavors, toward the goal of transforming all flavors to non-GMO ingredients and Fair Trade certification. The company expects to reach the goal by the end of the year. Among the flavors that have yet to make the transition: Half Baked and Chocolate Fudge Brownie, said David Fitzgerald, front line manager at the St. Albans factory.

Common ingredients such as sugar and corn syrup are most commonly available in genetically modified forms. To meet Fair Trade certification requirements, sugar, cocoa, coffee, vanilla and bananas have to come from farmers who receive a fair price, pay fair wages and offer good working conditions.

For Ben & Jerry's, going non-GMO is about the bits of candy and cookies that the company tosses into its ice cream, rather than the ice cream itself. By the standards laid out in the new Vermont labeling law and those used in Europe, dairy foods are considered unaffected by GMOs. Though most of the cows making the cream eat genetically modified corn, Ben & Jerry's argues that it's the corn they eat, rather than the cows or the milk they produce, that are genetically modified.

However, the Non-GMO Project, an organization that verifies and offers its non-GMO seal of approval to products proven to be without GMOs, requires dairy and meat to come from animals fed non-GMO feed to earn its verification.

Miller said with 90 percent of feed corn genetically modified in the United States, Ben & Jerry's would have difficulty sourcing its ice cream that way.

Miller said the company has been able to make the switch to non-GMO and Fair Trade certified without having to discontinue any flavors.

Roseboro, the Non-GMO Sourcebook publisher, said sourcing non-genetically modified ingredients can be a challenge, but will become easier and cheaper as more food manufacturers seek the ingredients and the market grows. Ingredients are more readily available in Europe, where GMO labeling is mandatory, he said. Non-genetically modified ingredients tend to cost 25 to 50 percent more, he said.

Ben & Jerry's has no plans to raise prices as a result of the transition, Miller said, though he noted milk prices are currently high and frequently volatile.

David Fitzgerald, front line manager at the Ben & Jerry's factory in St. Albans, explains the process of starting production for a new flavor. To “change a line” from one flavor to the next takes at least two hours, required extensive cleaning of equipment, testing of news ingredients once everything is prepped and time for quality control.

Coffee What Bar Crunch?

Tidy pints chug along the conveyor belt at Ben & Jerry's St. Albans factory, where the majority of the company's ice cream — 4 million gallons a year — are made (factories in Waterbury, Nevada, the Netherlands and Israel make the rest). Each pint advertises the changeover.

"We source non-GMO ingredients," the lid notes just above a Fair Trade certification icon.

A longer explanation is on the back of the pints. "Coffee What Bar Crunch? We gave this flavor a new name to go with the new toffee bars we're using as part of our commitment to source Fairtrade Certified and non-GMO ingredients. After stuffing our mouths with countless toffee bars we know we've found the top toffee and are certain you'll agree, Enjoy!"

The Coffee Toffee Bar Crunch required a new toffee for a combination of reasons to meet the two goals, Miller said. Heath Toffee Bars, made by Hershey, contain soy lecithin and corn syrup. Both products are most commonly made with genetically modified corn and soy.

Miller said he likes the new toffee better. A long string of consumers disagree.

Many who posted comments on a Coffee Heath Bar Crunch Facebook page, which is unconnected with the company, pleaded for the return of the old flavor. The only thanks came from people glad they'll have an easier time sticking to their diet because they are unable to eat the new version, which one commenter described as dry and bitter.

"We have heard the complaints loud and clear and realize changes need to be made," Mohr, the Ben & Jerry's spokeswoman, said. "Our fans' feedback is incredibly important to us and as a result our flavor gurus are hard at work to make the adjustments to the new piece."

Mohr declined to say who is making the new version of toffee crunch, but Mohr said it is made by an artisanal candy and chocolate producer who uses a traditional, handmade process that requires small batches. "It can be difficult to maintain the cooking temperature across the entire process," Mohr said.

"Some of the pieces get a little more love from the kettle than we want. That is one improvement we've implemented in order to insure that our ice cream contains the best tasting toffee bars. Rest assured that we are committed to making our toffee flavors work for all Ben & Jerry's fans."

The changes to other flavors are likely to be less noticeable, if only because other ingredients are less specific. The Heath Bar Crunch was Ben & Jerry's last flavor to contain the name of another food brand.

Nonetheless, sourcing new ingredients can be complicated. Ben & Jerry's Phish Food flavor features give ingredients — marshmallow, caramel, fish-shaped chocolates, ice cream and vanilla — the company explains in a graphic on its website, but those five ingredients contain a total of 38 ingredients.

All five of the ingredients had to be changed to meet Fair Trade standards. To meet the non-GMO goal, all the ingredients had to be validated for compliance, Mohr said, but the marshmallow, caramel and chocolate fish were of particular concern because of raw materials that come from genetically modified corn and soy.

Going non-GMO and Fair Trade certified "was a little more complex than we originally anticipated," the company says in a blog on its website.

Contact Terri Hallenbeck at 999-9994 or thallenbeck@freepressmedia.com